Structural Foam Molding, It’s What We Do

As a custom structural foam molder specializing in large, multi-nozzle plastic products, DeKALB Molded Plastics has more than 40 years of experience serving our customers as a trusted business partner. We believe in structural foam because, at DeKALB Molded Plastics, we are structural foam! The Basics of Structural Foam A simple question that is often […]

DeKALB Molded Plastics Committed to Safety

At DeKALB Molded Plastics, we strive to ensure that everyone who enters our facility is entering a safe work environment. As a team planning our 2020 goals, we decided we’re not willing to give up on anyone’s safety. It doesn’t matter if you’re an employee, a customer, a vendor, or a truck driver, our goal […]

Safety Policy

DeKALB Molded Plastics will provide a safe and healthful workplace for all of our employees and any other who may visit or enter our facility. We will strive to provide a work environment that is free from any recognized hazard. DeKALB Molded Plastics will comply with all applicable occupational safety, health, and environment regulations. It […]

Molding Set-Up (C) Technician

Position Title: Molding Set-Up (C) Technician    Report To: Set-Up Supervisor Major Functions: The Setup (C) Technician is responsible to carry out tasks that are assigned by the Set-Up Supervisor. This person may at times work alone; however, the majority of time will be spent working as a team to perform all aspects of mold […]

Gas Assist Molding

Providing a one-stop-shop for our customers’ plastic and assembly requirements, DeKALB Molded Plastics utilizes three main plastic manufacturing processes to create our products: structural foam, gas counter-pressure, and gas assist. Beginning in the mid-1990s, our team began using gas assist as a way to enhance part performance and aesthetics with a footprint as large as […]

Structural Foam for Seating

Everyone that buys a low-end plastic chair understands two basic things: one, the chair will likely be cheap and two, they will likely need to buy a replacement shortly after due to minimal construction qualities. What if these qualities could be enhanced in production? Structural foam provides the strength that will make chairs last. Whether […]