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Process Technician
Position Title: Process Technician Report To: Senior Process Technician Major Functions: This position is responsible for technically supporting the molding operation. This person analyzes and troubleshoots new and existing tools, as well as all processing concerns. Essential duties and responsibilities are as follows; other duties may be assigned. Proactively contribute to the success of the molding […]
Structural Foam FAQ's
What if we need to have multiple versions/variations of a part?
This is very common. We can either build inserts for the tool to produce the variations or we can machine (drill/cut/router/weld) the variation. Your volume levels drive the most cost-effective solution.
Is it true that you can simultaneously put multiple tools in one molding machine? How does that work?
It is true. The tool has to have the same shut height, use the same material and operate at about the same run rate. This will reduce both your production time and cost.
Do you do any other decorating?
We also silkscreen in-house.
Can you paint your plastic parts?
Yes, we have an in-house paint shop and can paint most materials. We can also add colorant to meet your exact specifications.
Can you produce threads in your plastic parts?
We can mold in threads. We can also add brass inserts for 8-32, 10-32 and ¼-20 threads (and M4, M5, M6). We have even put Tee nuts from woodworking into some softer plastics.
What plastics can you use?
We can mold almost all thermoplastics. For instance, we currently have projects using HDPE, PP, PS, ABS, PPO, PC and work with engineered resins too. Let us know what you need – we are up to the challenge!
How strong is structural foam?
First of all, structural foam is a process, not a specific material. In general, structural foam increases the compressive strength and flexural modulus versus solid plastic. Impact strength and tensile strength can have a slight reduction.