What is Structural Foam? Structural foam plastic molding is an injection molding process that utilizes a foaming agent that mixes with the base resin in the polymer melt before being injected into the mold. This mixture becomes a combined polymer/gas melt. This process allows for less volume of plastic than a solid injection molded part […]
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Position Title: Process Technician Report To: Senior Process Technician Major Functions: This position is responsible for technically supporting the molding operation. This person analyzes and troubleshoots new and existing tools, as well as all processing concerns. Essential duties and responsibilities are as follows; other duties may be assigned. Proactively contribute to the success of the molding […]
This is very common. We can either build inserts for the tool to produce the variations or we can machine (drill/cut/router/weld) the variation. Your volume levels drive the most cost-effective solution.
It is true. The tool has to have the same shut height, use the same material and operate at about the same run rate. This will reduce both your production time and cost.
We also silkscreen in-house.
Yes, we have an in-house paint shop and can paint most materials. We can also add colorant to meet your exact specifications.
We can mold in threads. We can also add brass inserts for 8-32, 10-32 and ¼-20 threads (and M4, M5, M6). We have even put Tee nuts from woodworking into some softer plastics.
We can mold almost all thermoplastics. For instance, we currently have projects using HDPE, PP, PS, ABS, PPO, PC and work with engineered resins too. Let us know what you need – we are up to the challenge!