News

  • How Kitting Simplifies OEM Supply Chains

    OEMs often need molded parts to arrive ready for a specific next step. Kitting helps by organizing, packaging, labeling, or preparing parts before they reach the customer’s facility. Instead of sorting through bulk shipments or coordinating extra handling internally, teams receive parts in a format that is easier to move into assembly, distribution, or delivery. […]

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  • Choosing the Right Paint Finish for Structural Foam Molded Parts

    For many OEMs, the paint finish on a molded part is the first thing an end user sees, yet finish selection is often one of the last decisions made in production planning. But that sequence can create problems, as finish selection affects durability, surface performance, long-term appearance, and how well the part holds up in […]

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  • Improving Product Ergonomics Using Structural Foam Molded Parts

    When you think of ergonomics, comfort may be the first thing that comes to mind. The reality is, for many industrial products, ergonomics is more about usability than comfort alone. A molded part may need to be lifted, installed, removed for service, or handled repeatedly in the field, which makes weight, shape, rigidity, and access […]

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  • Signs Structural Foam Molding Is the Right Fit for Your Project

    Choosing the right molding process starts with the part itself. Some applications call for small, highly cosmetic parts made under high pressure, while others need larger components, better rigidity, lower tooling costs, or a manufacturing approach that supports finishing and assembly after molding. When those priorities start to define the project, structural foam molding often […]

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  • Solving Structural Challenges with Molded Plastic Enclosures

    Molded plastic enclosures often do more than cover internal components. In many industrial applications, they need to protect and support hardware, resist impact, hold their shape, and maintain a clean appearance. Once those requirements start stacking up, enclosure design becomes a structural challenge rather than a simple housing decision. Part size tends to bring more […]

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  • Why American-Made Manufacturing Still Matters for OEMs

    American-made manufacturing still matters for OEMs because it puts control back where it belongs: closer to the teams responsible for performance, timelines, and product launches. Long-distance supply chains can work for certain programs, but many OEMs have learned that distance often adds friction: lead times stretch; communication slows down; changes take longer to implement. For […]

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  • How Structural Foam Enhances Strength Without Excess Weight

    Industrial components are under constant pressure to perform. Large housings, bases, and enclosures must carry load, resist impact, and hold dimensional tolerances over years of use. At the same time, added mass can create downstream challenges in handling, shipping, and assembly. Structural foam molding offers a practical way to increase stiffness and durability without adding […]

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  • From CAD to Production: How DeKALB Supports Design Optimization

    A CAD file may look complete on screen, but production readiness is another story. Geometry, material behavior, tooling strategy, and long-term performance all influence whether a part performs the way it was intended. In structural foam and gas assist molding, those considerations matter even more. As a company, DeKALB is focused on accountability, collaboration, and […]

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